Our multi-faceted scope included the strategic Conveyor Belt tail extension to streamline material flow, the installation of a new platform for improved access and operational efficiency, and comprehensive structural fabrication to support the new infrastructure. The project’s success was underpinned by precise installation during shutdown and post-shut periods, a testament to our planning and execution capabilities. We also managed Phase 2 Equipment Procurement, ensuring all components met the highest standards for performance and reliability. Each element was delivered with precision, showcasing Aurex’s ability to manage complex SMP construction with accuracy and efficiency.

The XRT Sorter facility significantly improved Sasol’s operational efficiency by enhancing material handling and sorting processes. By executing the project during a critical shutdown and post-shutdown period, Aurex minimised downtime and reinforced the plant’s production capacity. This project exemplifies Aurex’s exceptional teamwork, which was the cornerstone of delivering excellence and strategic value to our clients.

With a strong track record in high-risk industrial environments, Aurex Constructors was selected to lead this shutdown project with a peak workforce of 56 specialists. The project scope encompassed rewiring distribution board (DB) boxes, issuing compliance certificates, and calibrating control and instrumentation equipment to ensure functionality.Additionally, the team was responsible for stripping and boxing components, facilitating a smooth and compliant restart post- shutdown.

The successful completion of the shutdown improved operational reliability at NCP Chlorchem, ensuring compliance with industry regulations while maintaining high safety standards. By minimising downtime the project safeguarded continuous chlorine production, which is essential for national water treatment.

Aurex’s execution included the installation of a wagon tippler system for efficient rail-to-terminal unloading, construction of a high-capacity conveyor network with integrated transfer towers, delivery of stackers and reclaimers optimised for continuous bulk handling, installation of ship loaders and utility piping to ensure full export readiness, seamless integration of all systems into a cohesive, high-throughput operation. The project was delivered with strict adherence to safety, quality, and schedule, reinforcing Aurex’s reputation for excellence in high-impact infrastructure.

By enabling efficient, high-volume coal handling and streamlined export logistics, Aurex positioned Nacala as a strategic hub for international markets. The terminal supports Mozambique’s long-term export capacity and strengthens its footprint in the global energy supply chain. This project reflects Aurex’s commitment to building infrastructure that drives economic growth and operational resilience.

Our multi-disciplinary execution included the full structural, mechanical, piping, electrical and instrumentation (SMEIP) installation, supported by extensive civil works and structural modifications to integrate the conveyors seamlessly into existing systems, precision alignment and commissioning ahead of moving head and conveyor assemblies. Completed with zero lost-time injuries, the project reflects Aurex’s unwavering commitment to safety, efficiency, and the delivery of infrastructure that sustains long-term productivity.

By reinforcing Vale’s coal handling systems, Aurex helped unlock greater throughput, reduce operational risk, and ensure robust performance to meet both domestic and international demand. The project reflects our ability to deliver infrastructure that meets technical specifications and sustains long-term productivity in high-pressure environments.

Our scope included the construction of primary crushing, milling, and flotation facilities, supported by product dewatering, classification, and bagging systems. We further implemented a comprehensive tailings management system, integrated essential utilities, and delivered optimised storage and handling infrastructure. This large-scale project highlights Aurex’s expertise in executing technically complex developments that unlock long-term client value.

Our multi-disciplinary scope included the installation of an apron feeder and chain roller system to support continuous material flow, the integration of a primary roll sizer with a hydraulic rock breaker for efficient size reduction, the implementation of an advanced dust suppression system tailored to environmental compliance, and the construction of an optimised conveyor system for streamlined material transfer. Each element was delivered with precision, reflecting Aurex’s ability to manage complex mining infrastructure with accuracy and efficiency.

The SMC-3 facility significantly improved Vale’s material handling efficiency and reinforced their production capacity. By minimising bottlenecks and enhancing throughput, Aurex helped unlock greater operational reliability and long-term performance for the plant. This project reflects our commitment to building infrastructure that meets technical demands and drives strategic value.